Brushless DC Motor Market (Updated Version Available)

Key Market Overview:

Brushless DC Motor Market is estimated to reach over USD 28.99 Billion by 2030 from a value of USD 15.20 Billion in 2022, growing at a CAGR of 8.41% from 2023 to 2030.

A brushless DC (BLDC) motor is a type of electric motor that is significantly used in applications requiring high power density, high efficiency, and precise control. Unlike brushed DC motors that use a commutator and brushes to switch the current direction in the motor windings, BLDC motors use electronic commutation to switch the current direction. Additionally, BLDC motors are extensively used in a variety of applications, including electric vehicles, industrial automation, robotics, and aerospace. Moreover, BLDC motors are widely used in devices that require high torque at low speeds, as well as in devices that needs precise speed control or high acceleration.

The growing adoption of brushless DC motors in the automotive industry is driving the growth of the market. BLDC motors are used in EPS systems to assist the driver, due to the high-power density, efficiency, and precise control of the motor. Additionally, BLDC motors are employed in electric braking systems to provide regenerative braking that helps to improve overall vehicle efficiency. Furthermore, the application of BLDC motors in electric AC compressors to increase the efficiency of the air conditioning system and reduce the load on the engine is driving market growth. For instance, in February 2023, Toshiba launched a new gate-driver IC for automotive brushless DC motors to improve the safety and reliability of electrical components in automotive applications. The gate-driver IC is designed for use in automotive BLDC motor control applications, including electric power steering (EPS), electric water pumps, electric oil pumps, and electric turbochargers. The IC is able to handle high-voltage and high-current signals and features several safety and protection functions to help improve the reliability of the system.

Brushless DC Motor Report Coverage:

Report Attributes	Report Details
Study Timeline	2017-2030
Market Size in 2030 (USD Billion)	USD 28.99 Billion
CAGR (2023-2030)	8.41 %
Base Year	2022
By Rotor Type	Inner Rotor and Outer Rotor
By Stator Winding	Single phase, Two phase, and Three phase
By Power Output	0 - 1000 Watts, 1000 Watts to 2 kW, 2 kW - 3 kW, and Above 3 kW
By Speed	Less than 500RPM, 500–2000 RPM, 2000–4000 RPM, and More than 4000 RPM
By End-User	Automotive, Consumer Electronics, Medical Devices, Manufacturing, Aircraft and Defense, and Others
By Geography	Asia-Pacific [China, Southeast Asia, India, Japan, Korea, Western Asia] Europe [Germany, UK, France, Italy, Russia, Spain, Netherlands, Turkey] North America [United States, Canada, Mexico] Middle East & Africa [GCC, North Africa, South Africa] South America [Brazil, Argentina, Columbia, Chile, Peru]
Key Players	Toshiba Corporation, Johnson Electric Holdings Limited, Nanotec Electronic GmbH & Co. KG, Texas Instruments Incorporated, Designatronics Inc., Nidec Corporation, MikroElektronika d.o.o., American Honda Motor Co., Inc, ABB Ltd., Ametek, Inc.

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Brushless DC Motor Market Dynamics:

Driver:

The increasing demand for brushless DC motors in electric vehicles (EVs) is driving the growth of the BLDC motors market. The motor used in electric vehicles needs to be compact, powerful, and lightweight. Moreover, BLDC motors offer high power density, in a relatively small and lightweight package, hence, are ideal for use in EVsthus, propelling the demand. Additionally, EVs need motors that are highly efficient to maximize the range and minimize energy consumption. BLDC motors are highly efficient, to convert maximum electrical energy from the battery into mechanical energy to drive the vehicle, leading to longer range and improved performance.
Therefore, owing to the high-power density, high efficiency, precise control, and low maintenance requirements, BLDC motors are well-suited for use in EVs and are expected to play a key role in the future of transportation. For instance, in March 2022, Johnson Electric launched the ECI-043 brushless DC motor platform for e-vehicles. The ECI-043 motor platform is designed to provide high performance and efficiency for a range of e-vehicle applications, including electric power steering, electric air conditioning, and electric braking systems. Additionally, the platform offers precise control over the motors speed and torque that is important for achieving optimal performance and efficiency in e-vehicle applications.

Restraint:

The vibrations produced by brushless DC motor during low-speed rotation is one of the major factors hampering the market growth. Owing to excessive vibrations, the chances of wear and tear on the motors components increases, leading to a premature failure and reduced performance. Additionally, vibrations produced by brushless DC motor generates unwanted noise as the motors control system fails to control motor speed further, impeding the growth of the market. Moreover, the cost of manufacturing brushless DC motors is comparatively more to brushed DC motor thus, limiting the adoption of BLDC motor, ultimately restraining the growth of the global BLDC motor market.

Opportunities:

The growth of robotics and automation is anticipated to create significant future opportunities for the BLDC motor market. BLDC motors are expected to be used in robotics and automation systems due to the ability to provide precise speed and torque control, high efficiency, and low maintenance requirements. In robotics applications, BLDC motors are projected to perform a wide range of tasks, such as controlling the movement of robotic arms, grippers, and other end-effectors. BLDC motors provide precise control over the speed and position of the components, enabling robots to perform complex tasks with high accuracy and repeatability. Additionally, the compact size and high-power density of BLDC motors make the motor ideal for use in small and lightweight robots, creating lucrative opportunities for market growth.

Brushless DC Motor Market Competitive Landscape:

The Brushless DC Motor market has a highly competitive landscape, with several established players as well as new entrants competing for market share. The companies compete based on product quality, technology innovation, and pricing strategies. Companies also focus on strategic partnerships and collaborations to enhance the market position and expand the customer base. Crucial players are:-

• Toshiba Corporation
• Johnson Electric Holdings Limited
• Nanotec Electronic GmbH & Co. KG
• Texas Instruments Incorporated
• Designatronics Inc.
• Nidec Corporation
• MikroElektronika d.o.o.
• American Honda Motor Co., Inc
• ABB Ltd.
• Ametek, Inc

Recent Developments:

• In May 2022, Toshiba collaborated with MikroElektronika to introduce the Clicker 4 for the TMPM4K development board for motor control. The Clicker 4 is a compact and easy-to-use development board designed for rapid prototyping and development of motor control applications. The compact size, powerful microcontroller, and compatibility of Clicker 4 offer a convenient and flexible platform for prototyping and developing motor control systems.

• In June 2021, Honda launched Honda eGX, an advanced electrified power unit to provide quiet operation, reduced vibration, and quick charging for maximum operating time. Honda eGX has a high-power, 3-phase brushless DC motor to increase performance and reliability.

Brushless DC Motor Market Segmentation:



By Rotor Type

Based on rotor type, the market is bifurcated into the inner rotor and outer rotor. The inner rotor dominates the market due to the superior performance characteristics and higher efficiency compared to outer rotor type BLDC motors. Inner rotors have the ability to dissipate heat more effectively as the rotor is located at the center and is surrounded by the stator, which acts as a heat sink and helps to dissipate heat generated by the motor. In addition, the inner rotor provides better mechanical stability and a lower moment of inertia compared to the outer rotor type BLDC motors, which reduces the load on the bearings and provides better mechanical stability. Hence, the aforementioned factors including the high efficiency and mechanical stability of inner rotor are primarily responsible for driving the growth of brushless DC motor market.
The outer rotor type is expected to witness the fastest CAGR as the outer rotor is used in specific applications where high torque is required, such as in industrial machinery, robotics, and aerospace applications. Additionally, outer rotor-type BLDC motors have a high moment of inertia to provide smoother and more stable performance at lower speeds. Moreover, the outer rotor is capable of handling higher loads and providing higher torque output and is expected to drive market growth during the forecast period. For instance, in October 2022, Nanotec launched a flat external rotor with an encoder, a type of brushless DC motor that features an external rotor design and is located outside of the stator. The motor has a high torque output, with a rated torque of up to 21.2 Ncm, and operates at speeds of up to 8,000 rpm, with a rated efficiency of up to 85%.

By Stator Winding

The stator winding segment is trifurcated into single phase, two phase, and three phase. The three-phase BLDC motor dominates the market as three-phase motors have higher efficiency compared to single-phase BLDC motors. The three-phase stator winding produces a rotating magnetic field that interacts with the permanent magnets to produce a more uniform torque output and reduces losses due to harmonic distortion. Also, three-phase BLDC motors operate more smoothly and with less vibration than single-phase motors, essential for many applications especially that require high precision or low noise. For instance, in February 2022, Toshiba introduced Hall Sensorless sine-wave drive three-phase brushless DC motor to reduce vibration and noise. The three-phase motor eliminates the need for additional wiring and reduces the overall complexity and cost of the motor and is suitable for applications that require a smooth operation.

Two-phase stator winding is expected to register the fastest compound annual growth rate (CAGR) in the BLDC motor market during the forecast period. Two-phase BLDC motors are simpler in design compared to three-phase motors, and require fewer components hence, becoming a cost-effective option for many applications. Additionally, two-phase motors are highly efficient, with power factors ranging from 0.7 to 0.9, which translates into lower energy consumption and reduced operating costs. Furthermore, two-phase BLDC motors have a high torque-to-weight ratio and is suitable for applications requiring high torque output, such as robotics, drones, and electric vehicles.

By Power Output

The power output segment is divided into 0-1000 Watts, 1000 Watts to 2kW, 2kW-3 kW, and above 3kW. The 0-1000 watts power dominates the market as 0-1000 watts power output is suitable for a wide range of applications, including home appliances, power tools, medical devices, robotics, and electric vehicles. Additionally, BLDC motors in the 0-1000 watts power range are highly efficient, with efficiency ratings ranging from 80% to 90% that results in lower energy consumption and operating costs. For instance, in September 2021, TI launched its first 70-W brushless DC motor driver to deliver high performance and efficiency in a compact form. The 70-W brushless DC motor is used for a wide range of applications, including home appliances, drones, robotics, and industrial machinery. Therefore, the wide application of 0-1000 watts BLDC motor is contributing significantly in propelling the growth of global BLDC motor market.

The power output of above 3kW is expected to register the fastest CAGR (compound annual growth rate) in the brushless DC motor market. BLDC motors with power output above 3kW are suitable for high-power applications such as industrial machinery and aerospace. Additionally, high-power BLDC motors have efficiency ratings ranging from 90% to 95% that is expected to drive market growth. Moreover, many countries have regulations and standards that encourage the use of high-efficiency motors in high-power applications industries such as automotive, aerospace, and mining.

By Speed

The speed segment is classified into less than 500 RPM, 500–2000 RPM, 2000–4000 RPM, and more than 4000 RPM. The speed range of 2000-4000 RPM (revolutions per minute) dominates the BLDC motor market as the 2000-4000 RPM speed range is versatile and suitable for a wide range of applications, including home appliances, power tools, electric vehicles, and industrial machinery. Additionally, a 2000-4000 RPM brushless DC motor is used in medical equipment including dental instruments, gas analyzers, anesthesia ventilators, and breathing system pumps. Moreover, the industrial applications of 2000-4000 RPM brushless DC motor involves industrial laser bar code readers, CNC machine spindle rotors, laser scanning instruments, and industrial automation actuators. Hence, the aforementioned reasons contribute collectively in bolstering the growth of 2000-4000 RPM segment of BLDC motor market.

Speeds of more than 4000 RPM are expected to register the fastest CAGR in the brushless DC motor market. BLDC motors with a speed of more than 4000 RPM are suitable for high-speed applications such as fans, blowers, and centrifugal pumps that are predicted to drive market growth. In addition, high-speed BLDC motors have efficiency ratings ranging from 85% to 95% that results in lower energy consumption and operating costs. Furthermore, the requirements of various industries, such as HVAC, aerospace, and automotive, demand high-speed motors for optimal performance, which is projected to fuel the growth of high-speed BLDC motors. For instance, in March 2021, Portescap launched a compact and energy-efficient brushless DC motor with a speed of 75000 RPM. The highly efficient new motor offers cooler operation at high speeds, enhanced battery capacity, and longer service life.

By End-User

The end-users of brushless DC motors are automotive, consumer electronics, medical devices, manufacturing, aircraft and defense, and others. The automotive segment dominates the market as BLDC motors are widely used in electric power steering (EPS) systems to provide precise and efficient control of the steering system. In an EPS system, the BLDC motor assists the driver by turning the steering gear in the required direction. Additionally, BLDC motors offer several advantages over traditional hydraulic power steering systems, including improved fuel efficiency, reduced emissions, and faster response times. For instance, in February 2021, Texas Instruments introduced a highly integrated Grade 0 brushless DC (BLDC) motor for 48-V high-power motor control systems in mild hybrid electric vehicles (MHEVs). The solution includes integrated protection and diagnostic features, such as overcurrent protection, overvoltage protection, and thermal protection, which help to ensure the safe and reliable operation of the motor. Therefore, the increasing demand of BLDC motor in automotive industry to improve the EPS system for providing greater efficiency are among the primary factor driving the growth of the market.

The manufacturing sector is predicted to witness the fastest CAGR as BLDC motors are used in machine tools, such as milling machines and lathes, for precise control of the cutting tool by providing high torque and high speed. In addition, BLDC motors are used in conveyor systems for material handlings, such as in assembly lines and manufacturing plants. Furthermore, BLDC motors are used in industrial robots for precise and efficient control of the robots movements. The brushless DC motors offer high torque at low speeds, which is necessary for many robot applications. For instance, in April 2021, SDPSI launched a new series of Brushless DC (BLDC) motors for automation and robotics applications. The new series, known as the B044 series, is designed to provide high torque and low-speed operation and is ideal for applications such as robotics and factory automation. Hence, the increasing application of of BLDC motor in manufacturing industry to provide precise automation is expected to raise the demand for BLDC motor during the forecast period.

By Region:

Asia-Pacific dominates the market owing to the easy availability of labor in countries including China and India that promotes the growth of the manufacturing industry. The manufacturing sector demands BLDC motors in packaging machinery, such as filling machines and labeling machines, for precise control of the packaging process and promotes the growth of BLDC motor market. Additionally, the presence of key manufacturers constantly launches new products to hold the market position. For instance, in December 2022, Nidec Corporation developed a single-phase brushless DC (BLDC) motor for use in electric fans. The new motor is part of the companys Eco-Engineered Products line, which focuses on developing high-efficiency motors and other products for energy-efficient applications. Owing to aforementioned factors, the expanding manufacturing industry and presence of key players are majorly responsible for the growth of BLDC motor market in region.



North America is expected to register the fastest compound annual growth rate (CAGR) in the brushless DC motor market. The automotive industry in North America is rapidly adopting BLDC motors for use in electric powertrain systems, as well as for other applications such as HVAC systems, power steering, and braking systems that are projected to increase the demand for BLDC motors in the region. Furthermore, the presence of major players, including Texas Instruments, and Allied Motion Technologies Inc. are investing heavily in research and development to develop advanced BLDC motor technologies, which is anticipated to drive market growth during the forecast period.